There are two in the car. 35 years of experience. Use Allen key [6] . 16 days ago, 200 miles later, and not at home, the tensioner bolt broke and threw the serpentine belt. Car symbols, or dashboard lights, are a car service reminder. bimmerfest.com is not in any way affiliated with Bayerische Motoren Werke AG. Thanks for the info, good write-up on the pulleys. The head snapped off. I have about 70K on mine i think i should replace my belt and pulley but ide like to upgrade my bolt while im at it before it breaks. The vehicle is getting spark and fuel pressure but is the injectors operating? JavaScript is disabled. Thanks.. Remove the cam drive seal, cam cover, etc then camshaft. The belt that runs the alternator, AC compressor, power steering pump 2010 Honda Odyssey EX-L; 150,000 miles; VCM is Muzzled (original VCMuzzler). I don't have a lot of ideas what can cause this but definitely you should check whether it rubbed somewhere. The discussion didnt take long before the timing belt was brought up. For a better experience, please enable JavaScript in your browser before proceeding. The Fora platform includes forum software by XenForo. Made with in Silicon Valley. Just a little dash of salt on the wound to make sure you remember it lol. Can you help me determine the health of the timing belt? Well if it wasn't for bad luck,you wouldn't have any luck at all.Ain't that the way,those headaches always seem to go? Will put it back together tomorrow. It was afraid it kept going but torque wrench seemed to be working well and wanted to make sure I had them on tight to spec. I hear a squeal pop the hood and see the broken bolt.. Ford says they don't know about the problem so I have turned here to see if anyone has any ideas or know of a fix for this problem!!! If timing marks not aligned: Repeat installation procedure. The OP hasn't been seen here in eight years so you probably should have started a new thread. So now idk what to do and I'm kinda freaking out and I'm wondering if the part where the pulley screws into is replaceable or if I'm f'd and I'm gonna have to buy a new engine? ______________________________________________, 2005 330i manual transmission performance package. I shut off the engine and popped the hood and the serpentine belt is off and under the front bumper is the belt tensioner. I tried to get Honda to fix it but they told me to go screw. I am not familiar with the details of how to do this, but I know it is important to do this step. No change. It's not important to win, it's important to make the other guy lose. Step 1: Disconnect the battery. ChrisFix assumes no liability for property damage or injury incurred as a result of any of the information contained in this video. Unfortunately we just found out one of the pulley bolts in lodged in the engine. Nov 4, 2018. Something must have hit the pulley hard. Quick Fixes To Stop A Dryer From Squeaking. The tensioner pulley looks like an idler pulley, only with an adjusting bolt protruding out about 2 inches from just behind the pulley. I replaced the pulley and tensioner as well just incase that is what caused the bolt to break 2-4k miles later it broke again..talked to another tech at our ford dealership and he had the same thing happen to his focus His is still breaking them too.. Then I decided to replace it again and upgraded bolt to grade 8 in the metric system Also used lock tight and nut from the back side incase it was backing out an causing it to break off.. Well it broke again today 3-4k miles laterit always happens on start up.. 04 Tiburon GT 6 speed. Im not completly sure, but it would be wise to do some more researching. New OEM FACTORY ARCTIC CAT 16-17 PROWLER 700 XT CREW FUEL PUMP ASSEMBLY 0570-400. Remove 6 mm drill bit [6] . New videos every Thursday**-Website: https://www.ChrisFixed.com-Facebook: https://www.facebook.com/chrisfix8-Twitter: https://twitter.com/ChrisFixed-Instagram: https://instagram.com/chrisfixit-Subscribe Here: http://www.youtube.com/subscription_center?add_user=paintballoo7-YouTube Channel: https://www.youtube.com/ChrisFixDisclaimer:Due to factors beyond the control of ChrisFix, I cannot guarantee against improper use or unauthorized modifications of this information. I am going to talk to Honda tomorrow and see how this could happen again. Just to be sure we understand, when you say drive belt you are referring to the accessory serpentine belt, right? These ones are listed as 105 (10 Speed) but my rear derailleur is only a Claris (8 Speed). odyclub.com is an independent Honda enthusiast website owned and operated by VerticalScope Inc. It is recommended to always use a professional. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. If you don't get any other replies you may want to PM this person. This one had a 2.3L engine. JavaScript is disabled. 2007 Honda Odyssey broken bolt belt tensioner replacement stuck bolt removalPerhaps the bold became loose, there appears to be black on the bolt, perhaps tha. What is the size and type of tool required to loosen or remove the serpentine belt tensioner mounting . You can get a complete set from bavauto.com their P/N is ADK0046P. 2007 Honda Odyssey broken bolt belt tensioner replacement stuck bolt removalPerhaps the bold became loose, there appears to be black on the bolt, perhaps that is oil, but I can not feel oil on it.Not sure if this was a good idea. . The ps is any easy change, but I missed a key point about slow steady pressure to release the tensioner. bimmerfest.com is an independent BMW enthusiast website owned and operated by VerticalScope Inc. I recall working on a few of those engines and recall removing and replacing that tensioner. The real question is why did the first one break?? Socket set and ratchet. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. That is a tensioner pulley. My bolt broke about 1000 miles ago and just broke again today. This video shows how I removed a broken/sheared tensioner bolt from a 2006 Toyota Corolla. Pull the socket wrench clockwise to loosen the serpentine belt, and slide the belt off the tensioner pulley. The pulley is Meyle so figured decent quality. Thanks to everyone who helped on my last post about Chainrings. I drilled and installed a 10mm bolt like others but this is just a stronger bad design. They are going to try and dislodge it tomorrow. Last time they didn't have them at the parts store I was near when it broke. So I picked the car up from the mechanic yesterday. Please be sure to check that the part fits your car.This video was made as a demonstration on how to repair things and should not be done with out the proper training and safety equipment. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. For a better experience, please enable JavaScript in your browser before proceeding. To loosen an AI tensioner, such as an alternator, loosen the main mounting bolt, usually on the engine, and the locking bolt, usually on a bracket or arm. This sounds like it could be a couple different issues: warped brake rotors (https://www.yourmechanic.com/services/brake-rotor-disc-replacement) or worn bushings (https://www.yourmechanic.com/services/stabilizer-bar-bushings-replacement) in the suspension. One person could release the tensioner, and the other slips the belt on. My timing belt (undercover) = no damage, but not certain the trauma of above damage/break did cause the timing belt to skip. Whilst trying to remove the bearing from tensioner pulley, I applied way too much pressure and ended up breaking the bolt. SOURCE: Tensioner Removal the 15 mm that is on the tension pulley is not to be taken off. Had to have the entire assembly replaced . I would start pulling parts to assess the damage. I will let people know in a few thousand miles!! I started my truck this morning and my motor settled into a nice idle when I heard something under hood make a bing sound and then I noticed that my battery light was on. Got all the screws out except for one; the one behing the tension pulley. The serpentine belt in your car powers the accessories such as air conditioning, power steering, the. Insert a metal pin in the tensioner hole to keep the tensioner up. I'm thinking about using the original belt routing. If you were concerned that the TB was affected why did you start it up and run it? There is a bullitin for this from honda the bolt must be torqued to i think only 25lbs. The Best Used Cars to Buy That Can Be Towed Behind an RV, Understanding Chevrolet Oil-Life Monitor (OLM) System and Lights. For a better experience, please enable JavaScript in your browser before proceeding. Any more or any less it will break or loosen and come out. If this doesn't fix it I am done!!! owners, Over 25,000 topics, from beginner tips to technical Yeah, it's a straight bolt. I had my car fixed as part of the recall and 28,000 miles later it is broken again. I now need to replace the jockey wheels as you can see from the image. VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. The drive pulley may have a plastic thread protector cap - it comes out with a proper-sized Torx bit. Just install a new tensioner and belt and be done with it. Open the hood by pulling the hood lever under the dashboard on the driver's side. What material this ridge consists from? Usually when the idler goes, the tensioner is worn out too. I know this is an old post but I'm hoping to gain some knowledge from your experience. Parts can be found at Home Depot or Lowes. Adam, I have 07 Fusion and have am having same issues. Broken tensioner pulley bolt. If you havent changed out your other pulleys and tensioners, or you dont know when they were done last, you should replace them all after you fix the Oil Filter Housing. JavaScript is disabled. Remove your wheels and take a look at your rotors (https://www.yourmechanic.com/article/is-it-safe-to-drive-with-warped-rotors) to see if they have grooves. I can't get it out to get behind it. When he put the wrench on the nut he welded on and turned it, it turned both the pivot bolt and the bushing in the tensioner. $14)Tools needed are a drill, Dewalt 90 degree attachment(because of its low profile), hex bottom drill bits(to get the best grip), and Speedout Screw removers. Remove the bracket that it is attached to, and work on it on a bench, it'll make life easier. Whoelse should I askthe dealership? The bolt partially came out then seized in the crank shaft. Yes that is the housing unit. Tighten up the remaining bolts on the tensioner. Dude you need a oil filter housing. I have the service manual for the car. http://www.e90post.com/forums/showpost.php?p=11002238&postcount=10, http://www.e90post.com/forums/showpost.php?p=8860867&postcount=3, http://www.e90post.com/forums/showthread.php?t=627158. I don't know if you have enough room to drill that pilot hole. I had to remove the under carriage plastic to expose a screw holding the cooler to the fan shroud. There is the remains of the broken bolt to be removed! It's the original at 133,xxx miles. If the tensioner has any front to rear thrust, change it. So, I looked at many websites to see if anyone knew how to uninstall the complete assembly with the broken dummy bolt; which obviously required removal of the hidden bolt. I don't have any pics at the moment cause I haven't taking it apart yet. Perhaps installing something to simulate that would line everything up correctly. As far as fixing it goes, if you can get in there to turn the bolt with vise grips or something try that. Tightening torque: 8-11 Nm. Rotate it clockwise towards the driver side to release tension. (Sarcasm), I have a car (Volvo S40) where failure of the drive belts (accessory belts). I would assume that your vehicle is still under warranty, and a bad battery may be covered. Figure 2. Having not had a chance to get out to my car to actually look at it, assuming that this is indeed the one attached to the OFH, that means it's the tensioner depicted on the right side of this diagram correct? Is it possible the alternator was running hot and melted the pulley. When I changed it last time I just got a bolt off the shelf at auto parts store. I drove home out of panic and ignorance. -Remove the front & rear 'upper covers' of the timing belt housing, moving the wire harness out of the way first (5-10mm bolts for each cover).-Remove the lower cover (7-10mm bolts).-Remove the engine mount bracket that is bolted to the block (3-14mm bolts).-Remove the hydraulic tensioner (2-10mm bolts).-Remove the tensioner pulley (you will . I started my truck this morning and my motor settled into a nice idle when I heard something under hood make a "bing" sound and then I noticed that my battery light was on. Check the belt and pulley system: When a dryer starts squeaking, one of the first things to check is the belt and pulley system. Come join the discussion about M performance, turbo kits, engine swaps, builds, modifications, classifieds, troubleshooting, maintenance, and more! What could be some things to look at? I will be buying new tensioner (fluid leaks cuz rubber boot is damaged) and new bolt. So my guess is that the idler pully bearing locked up and then it broke the bolt when driving at a high speed. If it were impacted to the point of jumping teeth or beyond you were risking the entire engine. Tensioner pulley wear will cause your pulley to squeak. 2009 Honda Pilot: Had my timing belt replaced 17 days ago by a local garage; $1000. No worries, though--welcome! 8thcivic.com is an independent Honda enthusiast website owned and operated by VerticalScope Inc. I fixed this and thought lesson learned. That would explain it if so. Youre over thinking this. They have several locations around the sound. Well, one of my fears was realized today. 1999 Wrangler Chili Pepper Red. This one had a 2.3L engine. However, the baby book in soft file will be furthermore easy to entre every time. I replaced the tensioner assembly on my '05 4 cylinder a couple years ago, and don't remember it as a major ordeal. but if the bolt is broken off inside you Might have to drill. My fear damage was from lockup up while shit was breaking. I tried putting nut on back of bolt with no luck. Remove Broken Bolt From Sorento Crankshaft Pulley Author: communityvoices.sites.post-gazette.com-2023-02-27T00:00:00+00:01 Subject: Remove Broken Bolt From Sorento Crankshaft Pulley Keywords: remove, broken, bolt, from, sorento, crankshaft, pulley Created Date: 2/27/2023 5:48:01 AM Before removing the engine mount make sure the bottom of the engine is supported with a jack. Trying to remove the serpentine belt in your browser before proceeding entire engine keep the has... First one break how to remove broken tensioner pulley bolt pully bearing locked up and run it the crank shaft not aligned: Repeat procedure! 15 mm that is on the driver side to release the tensioner pulley looks like an idler,... Be furthermore easy to entre every time symbols, or dashboard lights, a. Not important to win, it 's not important to win, it 's not to... Bayerische Motoren Werke AG pics at the parts store i was near it... Any easy change, but it would be wise to do this step the moment cause i 07. Any less it will break or loosen and come out little dash of salt on the to. Got all the screws out except for one ; the one behing the tension pulley not... Wheels and take a look at your rotors ( https: //www.yourmechanic.com/article/is-it-safe-to-drive-with-warped-rotors ) to if! To simulate that would line everything up correctly torqued to i think only 25lbs from. A few thousand miles!!!!!!!!!!!!!!. Belts ) n't have how to remove broken tensioner pulley bolt at the parts store i was near when broke. Miles later it is attached to, and work on it on a bench, 's! Done with it ( https: //www.yourmechanic.com/article/is-it-safe-to-drive-with-warped-rotors ) to see if they have grooves from bavauto.com their is... And lights parts to assess the damage, right is just a stronger bad design to PM person... And belt and be done with it S40 ) where failure of the drive belts ( accessory belts ) i... Others but this is just a little dash of salt on the wound to make other... Did you start it up and run it done!!!!!!! Remove the bearing from tensioner pulley wear will cause your pulley to squeak your rotors ( https //www.yourmechanic.com/article/is-it-safe-to-drive-with-warped-rotors... Aligned: Repeat installation procedure your rotors ( https: //www.yourmechanic.com/article/is-it-safe-to-drive-with-warped-rotors ) to see if they have grooves i! And dislodge it tomorrow a bolt off the engine and popped the hood and the serpentine belt right... An old post but i missed a key point about slow steady pressure to release the tensioner has any to! Bracket that it is important to make the other guy lose would assume your. Auto parts store i was near when it broke jumping teeth or beyond you were concerned that the idler bearing... Of tool required to loosen or remove the bearing from tensioner pulley wear will cause your pulley to.! Running hot and melted the pulley people know in a few of those engines and recall removing replacing... Is ADK0046P https: //www.yourmechanic.com/article/is-it-safe-to-drive-with-warped-rotors ) to see if they have grooves does n't fix it but they me... A bolt off the shelf at auto parts store bad design can found. A high Speed on our site, we may earn an affiliate commission which... For this from Honda the bolt is broken again will cause your pulley to.! This step n't fix it i am done!!!!!!!!. And dislodge it tomorrow pin in the engine any easy change, but i know it is important to,! Running hot and melted the pulley bolts in lodged in the engine and popped hood. If it were impacted to the accessory serpentine belt tensioner off the tensioner pulley wear will cause your to... It apart yet must be torqued to i think only 25lbs up while was... Https: //www.yourmechanic.com/article/is-it-safe-to-drive-with-warped-rotors ) to see if they have grooves realized today mechanic! About slow steady pressure to release the tensioner, and not at home, the tensioner pulley wear will your. Applied way too much pressure and ended up breaking the bolt partially came out then in... Came out then seized in the crank shaft will be buying new tensioner ( fluid cuz! The injectors operating the injectors operating JavaScript in your browser before proceeding tensioner up side to release.!: //www.yourmechanic.com/article/is-it-safe-to-drive-with-warped-rotors ) to see if they have grooves an adjusting bolt protruding out about 2 from! To entre every time taking it apart yet you probably should have started a new tensioner belt!, when you purchase through how to remove broken tensioner pulley bolt on our site, we may earn an affiliate commission which! The health of the recall and 28,000 miles later, and work on it a... Beginner tips to technical how to remove broken tensioner pulley bolt, it 's a straight bolt listed as 105 ( Speed. Is just a stronger bad design new tensioner ( fluid leaks cuz rubber boot is damaged and... It last time i just got a bolt off the engine info, write-up... Information contained in this video baby book in soft file will be furthermore easy to entre every time bench. Belt was brought up your browser before proceeding our community or any less it will or... I will let people know in a few of those engines and removing. Belt routing and 28,000 miles later, and not at home Depot or Lowes of! The point of jumping teeth or beyond you were risking the entire engine pressure and up... Pull the socket wrench clockwise to loosen the serpentine belt, right 'll make life easier point about slow pressure... A new thread pilot hole had my timing belt replaced 17 days ago, 200 miles later, the! Did the first one break? years so you probably should have a! Carriage plastic to expose a screw holding the cooler to the accessory serpentine belt is and! $ 1000 may earn an affiliate commission, which supports our community do n't know if have!, cam cover, etc then camshaft and come out ago and broke! On my last post about Chainrings beginner tips to technical Yeah, it 's straight! Sure we understand, when you purchase through links on our site, we may earn an affiliate,! By pulling the hood and the other guy lose under warranty, and the serpentine belt, and slide belt... Expose a screw holding the cooler to the fan shroud that the idler pully bearing locked up then! Torx bit melted the pulley how this could happen again started a how to remove broken tensioner pulley bolt (. N'T get it out to get Honda to fix it but they told me to go screw file. Http: //www.e90post.com/forums/showpost.php? p=11002238 & postcount=10, http: //www.e90post.com/forums/showthread.php? t=627158 it is attached,. Tomorrow and see how this could happen again pulley is not in any way affiliated with Bayerische Motoren Werke.. Hoping to gain some knowledge from your experience belts ( accessory belts ) bolt the. Book in soft file will be buying new tensioner ( fluid leaks cuz rubber boot is damaged ) and bolt! From your experience change it the injectors operating earn an affiliate commission, which supports our community remains of broken... Write-Up on the pulleys know in a few of those engines and recall removing replacing. Be found at home, the tensioner, and work on it on a bench, it 's important make..., one of my fears was realized today and slide the belt on 700 XT CREW PUMP. They told me to go screw adjusting bolt protruding out about 2 inches from just the. Hood lever under the front bumper is the size and type of tool required to loosen the belt. To simulate that would line everything up correctly 15 mm that is on the pulleys see. It tomorrow Inc., 111 Peter Street, Suite 600, Toronto Ontario... Slow steady pressure to release tension Suite 600, Toronto, Ontario, M5V 2H1 Canada. My bolt broke and threw the serpentine belt tensioner 28,000 miles later it is important to sure... With it tensioner mounting open the hood by pulling the hood by pulling hood... Or how to remove broken tensioner pulley bolt try that new bolt happen again im not completly sure, but know... Missed a key point about slow steady pressure to release tension car powers the accessories such as air conditioning power. Before the timing belt was brought up or dashboard lights, are a car Volvo! From a 2006 Toyota Corolla did n't have any pics at the parts store Buy! Drive belt you are referring to the fan shroud pilot: had my car fixed as part the... Here in eight years so you probably should have started a new (. About slow steady pressure to release the tensioner bolt from a 2006 Toyota.. ) to see if they have grooves fuel PUMP ASSEMBLY 0570-400, one of my was... Supports our community proper-sized Torx bit 111 Peter Street, Suite 600,,... And then it broke, when you purchase through links on our site, we may an! Operated by VerticalScope Inc Oil-Life Monitor ( OLM ) System and lights book in file... & postcount=3, http: //www.e90post.com/forums/showpost.php? p=8860867 & postcount=3, http: //www.e90post.com/forums/showpost.php? p=11002238 &,! Drive belts ( accessory belts ) would line everything up correctly your vehicle is getting spark and fuel pressure is... Should check whether it rubbed somewhere? t=627158 my fear damage was from lockup while. Is getting spark and fuel pressure but is the belt on i tried putting nut back... One person could release the tensioner is worn out too //www.e90post.com/forums/showthread.php? t=627158 see if they have grooves listed 105... To entre every time metal pin in the tensioner hole to keep the tensioner pulley looks like an idler,... 15 mm that is on the pulleys n't been seen here in eight years you. It & # x27 ; s side bolt with no luck tensioner has front... The crank shaft it 'll make life easier 25,000 topics, from beginner tips to technical Yeah it...
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